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Robust lightweight panels with foam or honeycomb cores

The highly durable and stable sandwich elements with foam or various honeycomb core variants of the TOP series are mainly used in commercial vehicles, industry and for balcony and terrace floors. The composite panels that can be combined with different facing sheets for vehicle and container construction as well as in special applications for a wide variety of industrial sectors have a particularly high priority. Likewise, the lightweight design with design composite elements is appreciated as a high-strength and flexible alternative for scaffolding and pedestal construction or for facades.

Design composite sandwich panels of the TOP series are distinguished by a particularly low weight with the highest technical characteristics. Standard products with the same thickness have a weight of up to +30%. design composite does not work with only one production technology as many manufacturers in this sector but offers its customers the best solution for their requirements.

Ultra-light

The design innovation of design composite lies in the unique and flexible manufacturing process, which makes it possible to offer extremely light panels.

Stability

Highly durable elements with high stiffness using foam, PP or aluminium honeycomb cores and glass fibre reinforced plastic (GRP) or aluminium facing sheets for a wide range of applications.

Individual

The entire range is characterized by a high degree of flexibility and finishing depth (design your composite supplementary service).
Light-weight elements up to a size of 15 x 2.9 meters can be developed and produced for individual requirements.

design composite TOP-series


Foam core

Hard foam core with glass fibre reinforced polyester, epoxy, aluminum, HPL or other facing sheet materials.

Particularly suitable for light truck construction, truck bodies, special trucks and event vehicles, containers, housings, wind power housings, façades...

More about foam cores

PP-honeycomb cores

PP-honeycomb cores with glass fibre reinforced polyester, epoxy, aluminum, HPL or other facing sheet materials.

Particularly suitable for light truck construction, truck bodies, special trucks, pedestals, balcony floors, housings.

More about PP-honeycomb cores

ALU-honeycomb cores

ALU-honeycomb cores with alu/steel or HPL/wood facing sheets for applications with extremely high demands for stability and stiffness or increased fire resistance requirements and temperature dissipation.

Particularly suitable for carrier panels, machine housings, flood protection

More about ALU-honeycomb cores

Thermoplastic Lightweight Solutions

Our thermoplastic lightweight panels offer an environmentally friendly and resource-saving alternative for industries that are redefining efficiency—such as vehicle construction, caravan and container manufacturing, the building industry, or industrial applications.

The panels are made from pure-grade, fully recyclable materials: fiberglass-reinforced skins combined with a polypropylene honeycomb or PP foam core. All components are thermally fused—optionally with anti-slip or UV-resistant surfaces.

Thanks to their combination of ultra-lightweight design, high load capacity, and moisture-resistant structure, our mono-material composite panels not only deliver enhanced performance but also enable innovative, circular business models.

Key benefits for you:

  • 100% pure-grade & recyclable
  • Extremely lightweight & strong
  • Moisture-resistant & energy-absorbing
  • Large-format panels possible
  • Mono-materials based on PP or PET

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