Lightweight Truck Flooring / Loading Ramps / Platforms

Sustainability is part of our DNA as a lightweight construction manufacturer. Our goal is to develop resource-efficient alternative structures and problem-solving solutions to conventional designs. Our ESG strategy provides a detailed overview of our pioneering role within the industry.

Key highlights include the use of 95% renewable energy in Scope 1 and 2, the development of welded mono-material composite elements, and the continuously increasing use of recycled raw materials in our products.

Lightweight elements reduce resource consumption and help increase payload capacity.

Side walls, roofs and self-supporting floors for truck bodies.

• Significantly lighter (up to 70% weight reduction)

• Corrosion-free, rot-resistant and low-maintenance

• High bending and compressive stiffness

No. As most projects are implemented using customer-specific profiles. In addition, the market offers a wide range of standard profile solutions in various thicknesses.

Yes, repairs to sandwich panels are generally possible. Different repair guidelines can be requested directly from Design Composite (DC).

Standard formats are available up to 6,000 × 2,450 mm. Special formats of up to 13 m in length or 2.90 m in width can be manufactured on request. Please refer to the relevant data sheet.

Elements should be stored indoors in a flat position on pallets. High point loads should be avoided to prevent damage.

Yes. A specially developed product line is made of welded, homogeneous thermoplastics (TOP-lite PP, TOP-air PP). Due to the homogeneous material structure, 100% recyclability is possible.
Elements consisting of different material combinations, on the other hand, can be thermally recycled.

Yes. Inserts such as wood, aluminum profiles, PVC or PET rigid foam can be integrated.

Yes. TOP-air antislip offers a durable and moisture-resistant alternative and helps to significantly reduce weight by approximately 50–60%, depending on the panel thickness used.

Yes. Thanks to our comprehensive service capabilities, elements can be supplied ready to install.

Balcony flooring is available with a sanded anti-slip surface in RAL 7030 stone grey. For event flooring, black welded anti-slip surfaces are also available as an option.

GRP antslip has a slip resistance class of R13.

Information on special cleaning agents can be obtained from Design Composite.

The main advantage lies in an excellent stiffness-to-weight ratio.

Design Composite is certified according to ISO 9001.